R07 SERIESResin Bond Blades
Realizes high-grade cutting of various hard, brittle materials with a wide range of bonds
- Resin bond
Applications: Glass, Quartz, Ceramics, etc
A bond material optimal for the characteristics processing materials was developed for the R07 series resin bond blades. With the newly developed bond range, it is possible to satisfy both high-grade and high-speed processing.
- High processing quality for cutting of hard, brittle materials
- High-speed processing of hard, brittle materials is possible.
Bond comparison
Characteristics and uses of each bond
| Bond Name | Major uses |
|---|---|
| BB101 | Glass (borosilicate glass, non-alkali glass ), crystal, etc. |
| BB106 | Glass, Ceramics, QFN, metal, etc. |
| BB200 | Quartz, etc. |
| BB300 | Ceramics (alumina, LTCC), aluminum nitride, etc. |
| BB500 | Ceramics (alumina, LTCC), aluminum nitride, etc. |
Experimental Data
Borosilicate glass cutting process (BB101 bond)
Achieves smaller chipping than the existing blade for both the front and backside, and longer blade life.
| Workpiece | Borosilicate glass 0.7 mmt |
| Blade | New R07-SDC600-BB101-75 Current P1A851 SD600R10MB01 |
| Spindle revolution | 20000 min-1 |
| Feed speed | 10 mm/s |
| Size | 54 x 0.1 x 40 mm |
Quartz cutting process (BB200 bond）
Achieves smaller chipping than the existing blade for both the front and backside, and longer blade life.
| Workpiece | Quartz 1.1 mmt |
| Blade | New R07-SD400-BB200-75 Current P1A851 SD400R10MB01 |
| Spindle revolution | 20000 min-1 |
| Feed speed | 5 mm/s |
| Size | 54 x 0.2 x 40 mm |
Alumina ceramics cutting process (BB300, BB500 bond）
The chipping is about the same for both the front and backside chipping as the existing blade, however it achieves longer blade life.
| Workpiece | 96% Al2O3 100 x 100 x 0.5 mmt |
| Blade | Current P1A851 SDC400R10MB01 R07-SDC400-BB300-75 R07-SDC400-BB500-75 |
| Spindle revolution | 30000 min-1 |
| Feed speed | 10 mm/s |
| Size | 54 x 0.15 x 40 mm |
Specification
R07 SERIESResin Bond Blades
Contact
Please feel free to contact us with any questions or inquiries.
When ordering
Please contact a DISCO representative with your product needs such as type, wheel size, and quantity.
When you place the first order with us, please explain application information such as materials to grind, sizes, machine, type, and other specification.
We are ready to help you to determine which is our most appropriate product type for your application.
* Due to improvements in our products, it is possible that product specifications may be changed without
advanced notice.
Please confirm the product specifications with a DISCO representative.
To use these DISCO blades and wheels (hereafter precision tooling) safely
Please read carefully and follow the instructions below to prevent any accidents or injuries.
- USE a safety cover (nozzle case, cover), equipped as a standard accessory, to avoid injury.
- DO NOT EXCEED the specified rpm limit indicated on the precision tooling.
- FOLLOW the instruction manual of the equipment to mount the precision tooling properly.
- DO NOT DROP OR HIT the precision tooling. This may cause breakage or injury.
- Always CHECK the precision tooling for chipping or any other damage before starting to use it. DO NOT USE the tooling if there is any damage.
- READ the operation manual of the cutting/grinding equipment before use.
- DO NOT USE the precision tooling with modified or customized equipment.
- DO NOT USE precision tooling that has a different size from the one recommended for your equipment.
- DO NOT USE the precision tooling for any other purpose than grinding, cutting, or polishing.
- Always USE water or coolant to prevent precision tooling damage.